Case Studies | Hardware & Software Development Projects | Hurst Product Lab
Portfolio
Case Studies
A selection of hardware-software projects built at Hurst Product Lab. Each case study walks through the problem, our approach, the technology stack, and the results.

Embedded Systems · Computer Vision
Industrial Parts Counting System
A camera-based counting and estimation system deployed on Raspberry Pi hardware with custom 3D printed enclosures. Combines computer vision algorithms with known physical reference points to count parts in industrial mesh bins without manual handling.
Stack: Raspberry Pi · Python · OpenCV · Custom enclosure · Cloud dashboard
Full case study coming soon
IoT · Embedded Systems · BLE
Wireless Meeting Status Indicator
A battery-powered IoT device that detects active video calls (Teams, Zoom, Webex) and displays availability via an LED ring. Built on ESP32 with BLE connectivity, custom firmware, and a 3D printed enclosure with frosted diffuser.
Stack: ESP32 · WS2812B LEDs · BLE · LiPo battery · Custom firmware

Product Design · Manufacturing
50+ Products Designed, Manufactured & Shipped
Our consumer product line — laboratory equipment, electronics enclosures, EV accessories, and more — demonstrates our design-for-manufacturing capability at scale. 597+ units shipped with a 5.0-star rating across 115 reviews.
Process: CAD design · Iterative prototyping · Material optimization · Production printing
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